Material Selection
HighCr’s High-Performance Casting Materials
Manganese steel, also known as Hadfield steel, contains 12–14% manganese and offers exceptional impact resistance and abrasion resistance. It is ideal for high-impact, high-wear environments.
Typical Applications:
Jaw crusher liners
Cone crusher liners
Impact crusher hammers
Advantages:
Superior impact resistance
Excellent abrasion resistance
Ideal for high-impact and high-wear applications
Standard:
ASTM A128/A532
GB/T 5680-2010
Chrome steel contains high levels of chromium, providing outstanding abrasion resistance and strength, making it ideal for abrasive environments.
Typical Applications:
Impact crusher liners
Ball mill liners
VSI crusher liners
Advantages:
Exceptional abrasion resistance
High compressive strength
Perfect for grinding and crushing of abrasive materials
Standard:
ASTM A532 Class II Type A
ASTM A532 Class II Type B
Alloy steel contains a mixture of different alloying elements such as chromium, molybdenum, and nickel to enhance its mechanical properties. It is widely used for various working conditions.
Typical Applications:
Cr-Mo alloy steel ball mill liners
30CrNiMo alloy steel hammers
Low-carbon alloy steel hammers
Advantages:
Good comprehensive performance
Suitable for multiple working conditions
Customizable for different applications
Ceramic Inserts Wear Parts are a specialized type of wear part that incorporates ceramic particles into the casting matrix using a fusion bonding process. This advanced casting technology enhances the wear resistance and overall durability of the parts, making them ideal for applications subjected to extreme abrasion and high-wear environments.
Typical Applications:
Impact crusher blow bars
liners, blades, and other parts of crushers and mills
Advantages:
Ceramic particle hardness is very high, about HV1400-1900 (HRC74-80), it has high wear resistance, corrosion resistance, and heat resistance properties.
Less intervention and reduced maintenance cost.
Customers report 1.5x to 10x longer wear life using ceramic inserts compared to the parts they replaced.
Carbide Inlay technology embeds hard carbide particles (such as WC, TiC) into a metal base to provide extremely high wear resistance and extended service life.
Typical Applications:
Crusher hammers
Jaw crusher liners
Cone crusher liners
Advantages:
Ultra-high wear resistance
Longer service life
Ideal for high-wear environments
Bimetallic Composites combine two metals, integrating the benefits of both. This material enhances the performance of equipment in high-impact and abrasive environments.
Typical Applications:
Chocky Bar
Wear Button
Wear Bar
Wafer Strip
Advantages:
Combines the best features of two materials
Enhanced abrasion and impact resistance
Suitable for a variety of operational conditions
Hardfacing is the process of applying a wear-resistant alloy to the surface of base metal parts to improve their resistance to abrasion, impact, and heat.HighCr’s CCO wear plates provide exceptional abrasion and impact resistance, ideal for industries requiring heavy-duty wear protection, such as mining, cement, and steel. Available in custom sizes and thicknesses, our wear plates significantly extend equipment life and reduce maintenance costs.
Typical Applications:
Buckets
Shovels
Other high-wear parts
Advantages:
Improved wear resistance
Extended service life
Ideal for high-wear environments